MRS-6 Magnification Reference Standard 1,500x - 1,000,000x
This is the next generation, NIST and NPL (NIST counterpart in the U.K.) Traceable, Magnification Reference Standard & Stage Micrometer. For Instrument Calibration from 1,500x – 1,000,000x (80nm min. pitch).
Pattern Design
The MRS-6 is fabricated by using the highest accuracy electron direct write semiconductor manufacturing equipment available today. The pattern is built on a silicon wafer with a 15nm Cr film. This film, which is significantly thinner that that of the MRS-5 has superior edge quality. Imaging contrast in both secondary and backscattered electron mode is possible with field emission SEMs and newer tungsten or LaB6 SEMs. The overall size is ~ 3.2mm X 3.2mm X 0.5 mm thick. The MRS-6 is fully conductive. No coatings are required or desirable. The standard can be cleaned using a low power plasma etcher with oxygen gas.
The geometric design of the MRS-6 and MRS-5 are the same. There are three different types of patterns.
Measured and certified are pitches (the distance between repeating parallel lines using center-to-center or edge–to-edge spacing). These are the only type of measurements that can be used to relate measurements from different microscopy techniques (see "Submicrometer Linewidth Metrology in Optical Microscopy", Nyysonen & Larrabee, Journal of the Research of the National Bureau of Standards, Vol. 92, No. 3, 1987). Linewidth measurements (the measurement of a single line or space width) can only be related if the same type of illumination is used as for the calibrating instrument since edge effects lead to uncertainty in the edge locations. Using pitch measurements, errors from edge-to-edge locations cancel as long as like positions are measured.
Square boxes and the 1µm pitch square test patterns are used for measuring magnification simultaneously in the X and Y directions. This gives a measure of image skew, barreling, pincushion and other non-linearity's which can have various origins, such as from stray magnetic fields. With the MRS-6 we have provided a large range of pitches to closely match the needs of your instrumentation.
The largest pattern has an overall dimension of 40µm square. It contains lines and spaces that are nominally 1µm wide. This can be used to check magnifications greater than 1,000X. The smaller patterns allow calibrations up to 1,000,000X.
The 3-bar targets were included as a response to many requests for a standard capable of measuring resolving power for patterns smaller than the 1951 USAF targets (see http://www.efg2.com/Lab/ImageProcessing/TestTargets/). They are often found covering a range of 0.25 to 228 cycles/mm. The standard target element consists of two patterns (two sets of lines) at right angles to each other. Each consists of three lines separated by spaces of equal width. The bar length to width ratio is 5X. The patterns change size exponentially in groups and elements. The range in line length for the original target was from 10mm to 0.08769mm. Others have expanded the range towards finer patterns. We now extend the range to a line width of 0.00004mm! With these 15 patterns measurement of modulation transfer functions is made much simpler.
The patterns can also be used for determining imaging and chemical spatial resolution and chemical mapping.
Traceability
Why should you consider a traceable standard? Beyond the requirements of national and international quality standards, purchasing a CRM (certified reference material) from a national laboratory or a traceable standard from a certifying body (such as Geller MicroÅnalytical Laboratory) guarantees dimensions. Most commercially available standards have unknown accuracies. Measurements determined by optical methods measuring pattern frequency do not tell you about the individual variations in pitch measurements- and this is what you image. The MRS-6 is offered with or without traceability. The nontraceable standard differs only in documentation and cost. Traceability in the X and Y dimensions is established from a MRS-5 that has been measured by NPL (National Physics Laboratory), the NIST counterpart in the U.K. We are in the process of having the MRS-6 measured by a national laboratory and expect measurements with lower uncertainties. The non-accumulative 2σ pitch uncertainty is ±3 nm. Through international agreements our ACLASS accreditation provides equivalency with NAVLP and A2LA. See http://www.gellermicro.com/quality_control/QC.html. Through national laboratory mutual recognition agreements NPL measurements are equivalent to NIST. Traceable measurements are only provided for the 2, 1 and 0.1 μm pitch patterns. Details can be found on the provided measurement certificates.
Recertification Program
We are often asked why the MRS needs re-certification. Under ISO-17025 guidelines your quality department should determine the re-certification interval as they are most familiar with your company's quality system requirements. Recertification is a common practice for devices such as gage blocks and electronic instruments. Over the years we have found several standards which could not be recertified due to physical damage and excessive contamination. In a few cases we have seen electron beam damage and corrosion from storage in a contaminating environment. Re-certification insures your standard will perform its proper task and that you will be meeting your quality system directives. Recertification includes cleaning.
Magnification Measurements
Optical Microscope magnifications can be measured only in the reflection mode by directly on viewing CRTs, in reticles mounted within the ocular, or directly on photomicrographs. Please note the contrast is not particularly high. For instruments with verniers or electronic calipers distance measurements can be verified using a pitch pattern of appropriate size. Magnification is simply the image size divided by the object size (be careful to use the same units).
Scanning Electron Microscopes and FIB/SEMs can use the secondary electron signal at an accelerating voltage of <=25keV preferably with type II secondary electrons to get more of a surface image. Backscattered electron imaging is possible but only for high sensitivity detectors.
To avoid pattern damage use <1 nA electron beam current.
Scanning Probe Microscope operators must be aware of the fine dimension of the pitch patterns. The 80nm pitch has a nominal space width of 40nm. The cantilever tip must be smaller to define the pattern. As shown in the AFM image to the left the pattern lines have variable height.
Retainer & Mounting Options for SEM
The MRS-6 Calibration Standard comes unmounted to give the customer the flexibility to mount the standard on the position or stub they wish.
We offer two retainer & mounting options; MRS-6 on either Ø1/2" (12.7mm) pin stub or Ø15mm Hitachi mount. These mounting options have to be ordered additional to the MRS-6 at the time of ordering.
International Calibration Standards
ASTM E766–2003: Standard Practice For Calibrating The Magnification Of A Scanning Electron Microscope
ISO 16700:1994 MICROBEAM ANALYSIS — Scanning Electron Microscopy — Guidelines For Calibrating Image Magnification
There are no international standards for SPM magnification calibration at this time